Getting crisp, consistent results on every substrate starts with dialing in the right laser parameters. The ComMarker Omni 1—with its 5 W UV fiber laser—excels at high‑precision engraving and cutting across plastics, woods, металлы, стекло, камень, and even organic materials. Below is an in‑depth, step‑by‑step reference to help you master material settings in LightBurn (or EZCad2) для 16 of the most common substrates.
📘 Why Proper Material Settings Matter
- Точность & Контраст: УФ лазеры interact differently with each material. Too much power can scorch, too little leaves faint marks.
- Скорость & Throughput: Optimized speeds reduce cycle time without sacrificing quality.
- Долголетие: Correct settings minimize wear on optics and prolong laser tube life.
- Безопасность: Proper passes and focus reduce fire risk and noxious fumes.
Before you begin, всегда:
- Clean Your Work Area – Remove debris and secure your material flat.
- Focus Carefully – Use the red‑dot preview and electric Z‑axis on the Omni 1 for pixel‑perfect focus.
- Ventilate – Run an exhaust fan or air purifier, especially on plastics, кожа, and organic substrates.
⚙️ Core Laser Parameters Explained
- Власть (%): Laser intensity (0–100%). Higher power means deeper cuts or darker marks.
- Скорость (мм/с): How fast the head moves. Faster speeds reduce burn but may lighten the mark.
- Частота (кГц): Pulse repetition rate. Higher frequency gives smoother edges on plastics and metals.
- Q‑Pulse Width: Pulse duration. Longer pulses (higher Q‑pulse) deposit more energy per pulse—useful for marking metal or leather.
- Проходы: Number of times the laser follows the same path. Multiple shallow passes yield cleaner results on thick or reflective materials.
- Линейный интервал (мм): Spacing between raster lines. Smaller intervals increase resolution at the cost of time.
- Изображение режим (LightBurn only): For grayscale or 2.5D effects (например, Atkinson dithering).
🛠️ 1. Clear Acrylic Engraving
Машина: Omni 1 (UV 5 W)
Программное обеспечение: LightBurn
| Параметр | Value |
|---|---|
| Власть | 30 % |
| Скорость | 1,000 mm/s |
| Частота | 40 kHz |
| Q‑Pulse Width | 1 |
| Проходы | 1 |
| Линейный интервал | 0.03 mm |
Tips:
- Mask the back with painter’s tape to catch smoke residue.
- Engrave on the underside for a frosted‑glass look.
- Test a small corner to fine‑tune power if your acrylic is thicker than 3 mm.
🍃 2. Leaf Pattern on Acrylic
Машина: Omni 1 (UV 5 W)
Программное обеспечение: LightBurn
| Параметр | Value |
|---|---|
| Власть | 30 % |
| Скорость | 500 mm/s |
| Частота | 40 kHz |
| Q‑Pulse Width | 1 |
| Проходы | 1 |
| Линейный интервал | 0.03 mm |
| Изображение режим | Аткинсон |
Tips:
- Использовать Atkinson dithering for smooth gradients on grayscale leaf images.
- Keep intervals tight (0.03 mm) to preserve delicate veins and edges.
- Work on 5 mm acrylic for more dramatic depth.
🥂 3. Гравировка на стекле
Машина: Omni 1 (UV 5 W)
Программное обеспечение: LightBurn
| Параметр | Value |
|---|---|
| Власть | 30 % |
| Скорость | 200 mm/s |
| Частота | 40 kHz |
| Q‑Pulse Width | 1 |
| Проходы | 1 |
| Линейный интервал | 0.03 mm |
Glass Ornaments: Same settings, but rotate your piece on a rotary attachment.
Tips:
- Apply a thin layer of dish soap or cover with a damp paper towel to reduce micro‑chipping.
- Engrave slowly (200 mm/s) to avoid cracking.
- Polish edges afterward with a soft cloth for clarity.
🥥 4. Coconut Shell Engraving
Машина: Omni 1 (UV 5 W)
Программное обеспечение: LightBurn
| Параметр | Value |
|---|---|
| Власть | 30 % |
| Скорость | 500 mm/s |
| Частота | 30 kHz |
| Q‑Pulse Width | 1 |
| Проходы | 1 |
| Линейный интервал | 0.03 mm |
Tips:
- Sand the surface lightly before engraving to remove fibrous residue.
- Coconut shells vary—test a scrap piece for ideal power.
- Use a dust mask when cleaning up coconut dust.
🎖️ 5. Leather Badge Engraving & Резка
Машина: Omni 1 (UV 5 W)
Программное обеспечение: LightBurn
Marking Pass
| Параметр | Value |
|---|---|
| Власть | 30 % |
| Скорость | 1,000 mm/s |
| Частота | 30 kHz |
| Q‑Pulse Width | 20 |
| Проходы | 1 |
| Линейный интервал | 0.03 mm |
Cutting Pass
| Параметр | Value |
|---|---|
| Власть | 40 % |
| Скорость | 100 mm/s |
| Частота | 40 kHz |
| Q‑Pulse Width | 1 |
| Проходы | 5 |
| Линейный интервал | 0.03 mm |
Tips:
- Использовать vegetable‑tanned leather for best contrast and minimal fumes.
- Mark first, then cut—this prevents scorch marks on the edges.
- Adjust Q‑pulse width higher (20) для более глубокого, darker marks on grainy hides.
📦 6. 4 mm MDF Cutting
Машина: Omni 1 (UV 5 W)
Программное обеспечение: LightBurn
| Параметр | Value |
|---|---|
| Власть | 40 % |
| Скорость | 75 mm/s |
| Частота | 40 kHz |
| Q‑Pulse Width | 1 |
| Проходы | 10 |
Tips:
- MDF can char—use light passes (10 passes at 75 mm/s) to cut through without heavy burning.
- Vacuum dust between every 2–3 passes to improve cut quality.
- Seal edges with clear lacquer to prevent moisture uptake.
🌲 7. Гравюра по Дереву & Резка
Машина: Omni 1 (UV 5 W)
Программное обеспечение: LightBurn
Гравировка (115×115 mm lens)
| Параметр | Value |
|---|---|
| Власть | 30 % |
| Скорость | 200 mm/s |
| Частота | 40 kHz |
| Q‑Pulse Width | 1 |
| Проходы | 3 |
| Линейный интервал | 0.03 mm |
| Extras | Cross‑hatch & flood fill enabled |
Резка (115×115 mm lens)
| Параметр | Value |
|---|---|
| Власть | 30 % |
| Скорость | 50 mm/s |
| Частота | 30 kHz |
| Q‑Pulse Width | 1 |
| Проходы | 6 |
Tips:
- Использовать birch plywood или basswood for consistent results.
- Cross‑hatch fill gives a textured look—great for signage.
- Slow (50 mm/s) and multiple passes (6) for clean cuts through 3–5 mm wood.
🌾 8. Rice Grain Laser Engraver
Машина: Omni 1 (UV 5 W)
Программное обеспечение: LightBurn
| Параметр | Value |
|---|---|
| Власть | 30 % |
| Скорость | 100 mm/s |
| Частота | 40 kHz |
| Q‑Pulse Width | 15 |
| Проходы | 1 |
Tips:
- Place grains on double‑sticky tape to hold them steady.
- Low speed and higher Q‑pulse width (15) ensure legible micro‑marks.
- Perfect for novelty jewelry or micro‑engraving demos.
🎧 9. Plastic Earphone Case Engraving
Машина: Omni 1 (UV 5 W)
Программное обеспечение: LightBurn
| Параметр | Value |
|---|---|
| Власть | 30 % |
| Скорость | 1,000 mm/s |
| Частота | 40 kHz |
| Q‑Pulse Width | 15 |
| Проходы | 1 |
| Линейный интервал | 0.03 mm |
Tips:
- Mask with low‑tack tape to reduce melt lines.
- High speed (1,000 mm/s) prevents warping of thin plastics.
- Q‑pulse width 15 gives deeper contrast on matte finishes.
🍾 10. Wine Bottle Rotary Engraving
Машина: Omni 1 (UV 5 W)
Программное обеспечение: LightBurn
| Параметр | Value |
|---|---|
| Власть | 30 % |
| Скорость | 600 mm/s |
| Частота | 40 kHz |
| Q‑Pulse Width | 5 |
| Проходы | 2 |
| Rotary Split | 0.1 mm |
| Rotary Overlap | 0.1 mm |
Tips:
- Secure bottle in the rotary attachment.
- Slow, multi‑pass engraving ensures even coverage.
- Use a clear lacquer after engraving to protect the finish.
🧴 11. Полотенце (Textile) Гравировка
Машина: Omni 1 (UV 5 W)
Программное обеспечение: LightBurn
| Параметр | Value |
|---|---|
| Власть | 30 % |
| Скорость | 2,500 mm/s |
| Частота | 30 kHz |
| Q‑Pulse Width | 17 |
| Проходы | 1 |
Tips:
- Использовать 100% cotton towels for crisp marks.
- High speed (2,500 mm/s) prevents fabric burning.
- A single pass at Q‑pulse 17 provides a subtle, permanent mark.
📄 12. Paper Laser Cutting
Машина: Omni 1 (UV 5 W)
Программное обеспечение: LightBurn
| Параметр | Value |
|---|---|
| Власть | 30 % |
| Скорость | 100 mm/s |
| Частота | 40 kHz |
| Q‑Pulse Width | 1 |
| Проходы | 3–5 |
| Линейный интервал | 0.03 mm |
Tips:
- Use heavier cardstock (200–300 gsm) for crisp cuts.
- Multiple passes (3–5) at low speed ensure clean edges.
- Mask both sides with low‑tack tape to prevent burn‑through.
🧲 13. Metal Bottle Opener Engraving
Машина: Omni 1 (UV 5 W)
Программное обеспечение: LightBurn
| Параметр | Value |
|---|---|
| Власть | 30 % |
| Скорость | 833.3 mm/s |
| Частота | 40 kHz |
| Q‑Pulse Width | 1 |
| Проходы | 1 |
| Линейный интервал | 0.03 mm |
Tips:
- Clean metal with isopropyl alcohol before engraving.
- Single pass at high speed for subtle, durable marks.
- Follow with a clear coat to protect against wear.
👟 14. PU Shoes (Синтетическая кожа)
Машина: Omni 1 (UV 5 W)
Программное обеспечение: LightBurn
| Параметр | Value |
|---|---|
| Власть | 30 % |
| Скорость | 1,000 mm/s |
| Частота | 30 kHz |
| Q‑Pulse Width | 20 |
| Проходы | 1 |
| Линейный интервал | 0.03 mm |
Tips:
- PU leather engraves similarly to genuine leather but with less depth.
- Higher Q‑pulse width (20) ensures crisp contrast.
- Test a hidden seam first to confirm settings.
🪨 15. Slate Engraving
Машина: Omni 1 (UV 5 W)
Программное обеспечение: LightBurn
| Параметр | Value |
|---|---|
| Власть | 30 % |
| Скорость | 1,000 mm/s |
| Частота | 40 kHz |
| Q‑Pulse Width | 1 |
| Проходы | 1 |
Tips:
- Slate’s natural texture creates a handsome, weathered look.
- Single high‑speed pass leaves a clear white mark.
- Seal slate afterward with a matte stone sealant.
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🔄 Wrapping Up
With these detailed settings, you’re ready to tackle virtually any engraving or cutting project on your ComMarker Omni 1 UV Laser Engraver. Помнить:
- Always test on scrap material first.
- Adjust power/speed in small increments.
- Maintain your machine—clean optics and verify focus regularly.
Have questions or need further assistance? The ComMarker support team is here 24/7 to help you optimize settings and troubleshoot any challenge. Now fire up LightBurn, load your favorite design, and let the Omni 1 bring your ideas to life!
